Custom Packaging Inserts
Custom Packaging Inserts for Bottles, Jars & Gift Sets
Design the insert with the outer box so products sit in a considered layout and are easy to remove.
A cavity drawn from dimensions alone may not capture the real product shape. Product samples help confirm fit, spacing and assembly; transport protection needs its own review.
Discuss Your Insert LayoutWhat we can make
Packaging built around your product
Custom insert layouts for skincare bottles, candle jars and curated gift sets, with material selection, fit sampling and assembly review.
Structures we recommend
Choose a structure that fits the product
Die-cut paperboard inserts
Folded and cut paperboard layouts for product positioning and separation.
Compartment dividers
Partitions for assortments that need distinct spaces.
Fitted tray layouts
Tray designs reviewed for product shape, box depth and removal.
Multi-level presentation
Layered layouts assessed against assembly and the desired opening sequence.
Materials
Material options for this category
- Paperboard selected for fit and load
- Corrugated board where appropriate
- Kraft and recycled paper options subject to review
- Other cushioning materials only after project requirements are agreed
Finishes
Finishes for branded presentation
- Printed insert surfaces
- Paper wraps for presentation trays
- Coordinated colors subject to sample approval
- Minimal-print paper options
How the project moves
From first idea to production
01
Provide product details
Send dimensions, weights and actual samples where possible.
02
Plan the layout
Review cavities, spacing and compatibility with the outer box.
03
Check fit and assembly
Sample the complete pack and agree any transport validation required.
04
Approve production
Confirm the insert specification, packing instructions and timeline.
Project-specific MOQ
Some formats may start from 300 units; confirm by project.
Agreed project timeline
Sampling, production and shipping confirmed by project.
Material documentation review
Available documents checked for selected materials and requirements.
Frequently asked questions
Do custom inserts guarantee shipping protection?
An insert alone does not establish transit performance. The product, outer box, shipper and delivery route must be reviewed together, with any required testing agreed by project.
What do you need to make a fitted insert?
Product dimensions, weight, shape references and the outer box specification are a starting point. Actual samples help verify fit and removal before approval.
What is the minimum order quantity?
Some formats may start from 300 units. The practical MOQ is confirmed for each project based on structure, material, finishes and quantity.
What is the lead time?
Sampling, production and shipping schedules are confirmed by project after the specifications and approval milestones are agreed. Tell us your target date so we can assess feasibility.
Are certified materials available?
Material options and available certification documents are reviewed against the specific project and target market. Certification is not claimed for every material or box.